Automation Controls Engineer - Factory Automation Verified today

About the Role

The Automation Controls Engineer in the Factory Automation Group designs, develops, and integrates controls and robotic systems for custom automation solutions. You will apply controls and software expertise to design robotic cells and special machines, develop PLC software, integrate vision systems and motion systems, execute electrical cabinets, and collaborate with mechanical teams to ensure seamless system performance.

Key Responsibilities

• Design electrical panels and software for automation equipment, including tooling, fixtures, robotic cells, and custom machines.
• Create schematics and diagrams using ECAD.
• Develop and maintain Bills of Materials (BOMs), assembly instructions, and technical documentation.
• Program and configure controls and automation devices.
• Design, program and integrate robotic systems, including external axes.
• Provide production support for manufacturing equipment and initiatives to improve reliability and efficiency.
• Collaborate with cross-functional teams to define requirements and deliver complete solutions.
• Ensure controls and software designs meet functional requirements, manufacturability standards, safety codes, and project guidelines.
• Participate in design reviews, prototyping, testing, and system integration.
• Support fabrication, assembly, and installation phases of automation projects.
• Support project lifecycle, commissioning, troubleshooting, and customer interface.
• Research and apply new devices, components, and technologies to improve system performance and cost-effectiveness.
• Conduct feasibility studies, prototyping, and process simulations.
• Improve existing systems for optimal performance and reliability.

Required Qualifications

• 3+ years of experience in electrical and software design for automation, robotics, or industrial equipment.
• 3+ years of experience designing and supporting automation equipment with advanced understanding of new processes and automation technologies.
• Proficiency in ECAD (AutoCAD Electrical, ePlan) and Automation Software (TIA Portal, Studio 5000, TwinCAT, WinCC).
• Experience working with PLCs and developing code for different automation platforms (Siemens, Beckhoff, Rockwell).
• Strong understanding of machine design, motion systems and pneumatic actuators.
• Experience with manufacturing processes such as machining, welding, sheet metal fabrication, and assembly.
• Experience with robotic systems (KUKA, FANUC, ABB, etc.) and overall system integration.
• Working knowledge of safety and ergonomic standards for industrial automation.
• Strong problem-solving, communication, and project coordination skills.
• Willingness to travel occasionally for customer support and system installations.
• Experience in a fast-paced, custom automation environment.
• Strong engineering fundamentals and hands-on problem-solving abilities.
• Ability to communicate clearly and with humility to partners.
• High level of attention to detail, ensuring precision and accuracy in engineering tasks.
• Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Preferred Qualifications

• Bachelor's degree in electrical engineering, mechatronics, automation or related field.
• Experience working in a system integrator or custom industrial automation company.
• Experience with CNC Machine integration.
• Proficiency with SCADA Platforms (Ignition, WinCC, FactoryTalk).
• Exposure to systems with large part tooling designs and logistics.
• Hands-on experience with control systems, robotics, and automated industrial equipment, machines, and processes.
• Ability to interpret and review mechanical drawings.
• Experience with project and ticket management.
• Ability to create 3D layouts and robot simulations.

Benefits

• Medical, dental, vision, basic and supplemental life insurance.
• Paid parental leave, short and long-term disability.
• 401(k) with company match up to 5%.
• Education Support Program.
• Stock Options for all regular employees (working at least 20 hours/week).
• Paid Time Off: Up to four weeks per year based on scheduled hours, and up to 14 company-paid holidays.
• Bonus eligibility dependent on role type and job level.

Workplace

Located in Space Coast, FL. Standard background check required for all positions.