Manufacturing Engineer - Blue Ring Propulsion (B-Shift) Verified today
About the Role
You will join Blue Origin Operations supporting Blue National Security, working on Blue Ring, a spacecraft capable of supporting missions from medium Earth orbit to the cislunar region. Blue Ring provides delta-V capabilities to maneuver payloads over 3,000 kg and offers hosting, transportation, refueling, data relay, and in-space logistics.
As a Propulsion Manufacturing Engineer, you will translate engineering intent, drawings, and configurations into operational steps and processes to produce fully functional propulsion hardware at scale.
Key Responsibilities
- Translate engineering intent, drawings, and configurations into fully functional propulsion hardware, including manifolds, pressure panels, propulsion modules, and integrated spacecraft propulsion systems
- Support manufacturing floor activities for propulsion subassembly and final assembly/integration, ensuring compliance with engineering requirements and component acceptance testing
- Execute and oversee special process work instructions for COPV tank installation, heater installation, Multi-Layer Insulation (MLI) blanket installation, and harness routing
- Perform hands-on engineering and serve as liaison between design, test, manufacturing, and operations
- Develop and maintain manufacturing work instructions (MWIs) for receiving inspection, fabrication, assembly, integration, test, and refurbishment
- Disposition and investigate root causes of discrepancies (NCRs/DRs) and implement preventative and corrective actions through MRB and CAPA processes
- Create in-build redlines and recommend engineering changes to improve design intent and producibility
- Perform engineering drawing review and provide final approval for manufacturing documentation
- Conduct Failure Mode and Effects Analysis (FMEA) studies for propulsion systems
- Drive Design for Manufacturability and Assembly (DFMA) across the propulsion product life cycle and lead continuous process improvements
- Ensure all work aligns with AS9100 and ISO 9001 quality and safety standards
Minimum Qualifications
- Bachelor of Science in Mechanical, Manufacturing, Electrical, or Aerospace Engineering from an accredited university
- Experience in manufacturing, industrial, or process engineering role: 0-3 years (Level 1), 3+ years (Level 2), 5+ years (Level 3), or 8+ years (Senior)
- 1+ years of experience creating English-language work instructions
- Available to work B-Shift (Monday-Thursday, 12:00 PM-10:30 PM) with flexibility to adjust shift as needed
Preferred Qualifications
- Active Top Secret/SCI clearance or demonstrated ability to obtain
- Prior manufacturing engineering experience in aerospace or automotive industries
- Manufacturing experience with spacecraft propulsion systems (strongly preferred), thermal protection or thermal management systems, wire harnesses and harness routing, environmental instrumentation, or mechanical or structural systems
- Experience with COPV handling and installation, MLI blanket installation, or fluid system assembly (manifolds, tubing, fittings, pressure panels)
- Experience developing spacecraft or Aerospace, Defense, and High Performance (ADHP) hardware
- Working knowledge of GD&T and mechanical design fundamentals
- Experience identifying tooling needs including pressure/leak test tooling and torque/installation fixtures
- Experience with Bill of Materials (BOM) and BOM reconciliation
- Strong organizational and project management skills (Gantt charting, JIRA, MS Project, Confluence)
- Proficient in writing work instructions at high pace in fast-moving production environment
- Prior experience using Jules and Windchill software
- Experience with AS9100 Quality Management System (QMS) and Material Review Board (MRB)
Schedule and Location
- Shift: B-Shift, Monday-Thursday, 12:00 PM-10:30 PM
- Location: Huntsville, AL
- Relocation: Available
- Travel: Expected up to 20% of the time
Requirements
Applicants must be a U.S. citizen or national, U.S. permanent resident (Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.
Background check required for all positions.
