Mechanical Integration Technician III Verified today

Role Overview

Join Blue Origin Operations as a Mechanical Integration Technician III supporting engine development testing at the Van Horn, TX facility. You will play a direct, hands-on role in building and operating complex test infrastructure, executing integration activities, and maintaining safe, reliable facility performance in a fast-paced, highly technical environment.

Key Responsibilities

Facility Systems & Maintenance

• Operate test facility systems, including pneumatic, hydraulic, and propellant distribution systems, under established procedures and supervision
• Perform preventive and corrective maintenance on valves, piping, pumps, regulators, actuators, and related support equipment
• Inspect, troubleshoot, and repair facility components to maintain readiness and reliability
• Update maintenance records, logs, and configuration documentation accurately and in a timely manner

Mechanical Integration & Test Readiness

• Assist in the installation, alignment, and removal of component test articles, fixtures, and support hardware
• Support mechanical, fluid, and electrical connections between test articles and facility systems (propellant lines, pneumatics, instrumentation harnesses)
• Participate in test readiness activities, including leak checks, functional checks, and pre-/post-test inspections
• Collaborate with engineers to implement design changes, upgrades, and improvements to test stands and support systems

Instrumentation & Controls

• Install, calibrate, and troubleshoot instrumentation such as pressure transducers, thermocouples, flow meters, and strain gauges
• Assist with sensor wiring, routing, and termination, including connector assembly and basic electrical diagnostics
• Support the integration and verification of control and data acquisition systems per engineering instructions

Fabrication & Build

• Assist with layout, fabrication, and installation of piping, structural supports, brackets, and test fixtures
• Perform basic machining and fabrication tasks (cutting, grinding, drilling, threading, fitting) using common shop tools
• Support welding activities (preparation, fit-up, post-weld clean-up); candidates with welding certifications may perform structural or process piping welds as appropriate
• Read and interpret engineering drawings, P&IDs, and work instructions to ensure correct build and installation

Safety & Quality

• Follow all safety procedures, lockout/tagout practices, and hazard controls for high-pressure, cryogenic, and hazardous fluid systems
• Participate in safety walkdowns, hazard assessments, and incident/near-miss reviews; proactively identify and report unsafe conditions
• Adhere to configuration control, quality standards, and documentation requirements for all work performed
• Contribute to continuous improvement of procedures, tooling, and workflows to enhance safety, efficiency, and reliability

Collaboration & Communication

• Work closely with engineers, operators, and other technicians to plan and execute builds, maintenance, and test operations
• Provide clear status updates, communicate issues promptly, and contribute to problem-solving discussions
• Support occasional cross-site activities, special projects, and facility upgrades as program needs evolve

Minimum Qualifications

• High school diploma or GED
• 3+ years of relevant hands-on experience in industrial facilities, test operations, aerospace/aviation maintenance, petrochemical, or similar high-consequence environments
• OR 2+ years of relevant experience with completion of a technical trade school, military technical training, or associate degree in a related field (industrial maintenance, welding, machining, mechatronics)
• Demonstrated experience working with fluid/pneumatic or propellant-like systems (high-pressure gas, fuel, cryogenic, or hydraulic systems), including basic troubleshooting and maintenance
• Proficiency with common mechanical tools and equipment (torque wrenches, tube benders, flaring tools, pipe threading, hand and power tools)
• Ability to read and interpret basic engineering drawings, schematics, and P&IDs
• Comfort working around and supporting operation of heavy equipment (overhead cranes, forklifts, rigging) under established procedures and training
• Strong commitment to working safely in environments involving high pressure, high energy, and hazardous materials
• Physical capability to: lift and carry up to 50 pounds regularly; work on ladders, scaffolding, and elevated platforms; stand, bend, kneel, or work in confined spaces for extended periods
• Ability to work overtime, off-shifts, weekends, and on-call support as needed to meet test and build schedules
• Must be a U.S. citizen or U.S. permanent resident (lawful permanent resident/green card holder) and able to satisfy applicable export control and access requirements

Desired Qualifications

• 5+ years of experience in test facilities, test operations, or similar high-performance test environments
• Experience with cryogenic fluids, propellants, or other hazardous/pressurized media, including leak detection and safe handling practices
• Hands-on experience with TIG welding (stainless steel, aluminum, or nickel alloys) and/or structural welding with relevant certifications
• Hands-on experience with precision tube fabrication (stainless tubing, orbital welding, flare fittings)
• Hands-on experience with basic machining (manual mill/lathe) and custom fixture fabrication
• Familiarity with CAD tools (SolidWorks, Inventor) sufficient to review models and drawings for build and integration tasks
• Experience installing and troubleshooting industrial instrumentation and controls, including data acquisition or PLC/SCADA systems
• Certifications in welding (AWS, ASME, or equivalent), industrial maintenance/mechatronics, instrumentation and controls, or rigging/crane/forklift operation
• Prior experience in a highly regulated or high-reliability environment (aerospace, defense, nuclear, oil & gas, or chemical processing)
• Demonstrated participation in continuous improvement initiatives (5S, lean, root cause analysis)
• Experience collaborating with engineering teams to provide design-for-maintainability or design-for-test feedback

Work Schedule & Location

Work Schedule: 16 days on / 12 days off rotational schedule (A Shift). Flexibility to work weekends, holidays, and varying shift days is required.

Location: Van Horn, TX. Relocation assistance provided. Eligible employees receive additional financial incentives including a living allowance. Eligibility requires permanent relocation to Van Horn, TX, or travel to Van Horn from another Blue Origin location a minimum of 50% of the time.

Additional Information

Interviews will include a technical assessment. Background check required for all positions. U.S. person status required for export control compliance.