Manufacturing Engineer (Avionics / Electromechanical / Harnessing) Verified today
About Varda
Varda is accelerating commercial space infrastructure development, from in-orbit pharmaceutical processing to reentry capsules. The W-Series vehicles, including pharmaceutical processing payloads, capsules, C-PICA heat shields, and satellite buses, are designed, built, and operated in-house. Varda is headquartered in El Segundo, California, with offices and a production facility where vehicles, equipment, and materials are built, integrated, and tested.
About This Role
As the Electromechanical Manufacturing Engineer at Varda, you will play a pivotal role in scaling production of spacecraft electromechanical assemblies, from wire harness fabrication and connector installation to electromechanical actuator integration and cable routing. You will own manufacturing processes at the critical intersection of electrical and mechanical systems, ensuring every build meets Varda's exacting quality and reliability standards. This role demands a builder's mindset: someone equally comfortable reviewing wiring diagrams, troubleshooting connector pinouts, and rewriting work instructions to prevent recurring defects.
Responsibilities
- Own end-to-end manufacturing and assembly processes for Varda payload systems, including pharmaceutical processing hardware, experiment modules, and customer-furnished payload equipment
- Develop and maintain detailed work instructions, assembly travelers, process specifications, and acceptance test procedures for payload fabrication and integration operations
- Serve as the primary manufacturing interface for payload customers, translating customer requirements and ICD (Interface Control Document) constraints into executable production processes
- Implement contamination control, cleanliness, and handling protocols appropriate for sensitive payload hardware, including pharmaceutical-grade and precision optical components
- Collaborate with payload design engineers to provide DFM and DFA feedback on assembly accessibility, connector placement, thermal interface design, and testability
- Define and execute payload acceptance testing, functional verification checkouts, and pre-integration inspections; maintain complete and traceable build records
- Lead root cause analysis and corrective actions for payload non-conformances; coordinate MRB dispositions with design engineering and payload customers
- Coordinate payload integration milestones with the vehicle integration team, ensuring payload readiness gates align with overall vehicle build schedule
Basic Qualifications
- B.S. in Electrical Engineering, Mechanical Engineering, or a related discipline, with consideration given to equivalent professional experience (typically 3-6+ years)
- 3+ years of manufacturing experience with electromechanical assemblies in electronics, aerospace, defense, or other high-reliability industries
- Demonstrated experience with wire harness fabrication, IPC/WHMA-A-620 standards, and connector assembly (e.g., D-sub, circular MIL-spec, coax)
- Strong first principles thinking: able to trace a build defect to its root cause and design a durable fix for electrical and mechanical problems relevant to avionics and electromechanical assembly
- Experience reading and interpreting electrical schematics, wiring diagrams, and connector pinouts
- Excellent collaboration and communication skills; comfortable working directly with technicians on the production floor
- Must be physically able to regularly lift 25 lbs., bend, stoop, and stand for extended periods
Preferred Skills and Experience
- M.S. degree in Electrical Engineering specialized in Embedded Systems, Microelectronics, RF or Control Systems or related discipline
- Experience with spacecraft or launch vehicle electromechanical integration in a production (not just prototype) environment
- Familiarity with ESD control practices, grounding/bonding requirements, and cleanliness protocols for flight hardware
- Experience writing or revising work instructions and MRB dispositions for electromechanical non-conformances
- Knowledge of cable routing in complex vehicle structures with thermal, vibration, and EMI constraints
- Hands-on experience with automated wire processing equipment or harness board tooling
- Background in transitioning electromechanical assemblies from engineering development to rate production
- Experience with PDM/PLM systems (e.g., Windchill, Teamcenter, Arena) for configuration control of electrical BOMs
- Prior work at a small-to-mid-size aerospace company where you wore multiple hats and owned outcomes end-to-end
Compensation and Location
- Salary Range (Engineer II): $119,543 to $152,749 per year
- Leveling and base salary determined by job-related skills, education level, experience level, and job performance
- Eligible for incentives in the form of stock options and/or long-term cash awards
- On-site position in El Segundo, California
Requirements
Varda must ensure employees working in the United States are lawfully authorized to work in the U.S. Because employees have access to export-controlled items, Varda hires only U.S. persons: U.S. citizens, U.S. lawful permanent residents, or protected individuals as defined by 8 U.S.C. 1324b(a)(3) (individuals admitted to the U.S. as refugees or granted asylum). Varda participates in the E-Verify program.
