Senior Automation and Controls Engineer Verified today

About Varda

Varda accelerates commercial space infrastructure development, from in-orbit pharmaceutical processing to reliable reentry capsules. Varda's W-Series vehicles are built, designed, and operated in-house, including pharmaceutical payloads, capsules, C-PICA heat shields, and satellite buses. The company is headquartered in El Segundo, California, with additional offices in Washington, DC and Huntsville, AL.

About This Role

You will build bespoke test infrastructure that qualifies spaceflight hardware for orbit. You'll design, build, and own sophisticated ground support equipment (GSE) and test systems including propulsion test stands, environmental qualification chambers, and spacecraft-level integration testing. Varda's stack includes a custom PLC framework and Beckhoff EtherCAT tooling built in-house. You will have meaningful impact on architecture decisions and the chance to define standards for the program.

Responsibilities

• Design, build, and maintain test systems and ground support equipment for flight hardware qualification and manufacturing operations
• Integrate with external hardware including thermal vacuum chambers, ovens, chillers, pressure systems, data acquisition hardware, and precision instrumentation
• Develop and extend Varda's internal PLC framework and EtherCAT tooling to support evolving program needs
• Contribute to architecture decisions on real-time control implementation, including evaluation of PLC-based (TwinCAT 3) versus Linux-based approaches for high-frequency control applications
• Build cabinets, wire panels, and own systems end-to-end from electrical design through commissioning
• Partner with propulsion, avionics, GNC, and manufacturing teams to deliver test infrastructure on aggressive timelines
• Champion sustainable engineering practices that enable new engineers to ramp quickly on the tech stack and maintain production systems reliably

Basic Qualifications

• Bachelor's degree in Electrical Engineering, Computer Engineering, Mechanical Engineering, or related technical field
• 5+ years of industry experience in test automation, controls, and/or industrial automation
• Hands-on experience integrating with industrial hardware over protocols such as EtherCAT, Modbus (TCP/RTU), RS-232/485 serial, or similar communication standards
• Experience with at least one modern PLC ecosystem, ideally Beckhoff TwinCAT 3 with structured text (IEC 61131-3), or demonstrated eagerness to develop deep expertise
• Comfort working across the full stack: writing control software, designing electrical panels, wiring cabinets, and debugging hardware
• Proven ability to thrive in a fast-paced startup environment where priorities shift and end-to-end ownership of problems is expected

Preferred Skills and Experience

• Strong intuition for when to use real-time PLC code versus higher-level Python orchestration
• Experience working with custom or in-house control frameworks
• Advanced EtherCAT expertise including DC sync, ENI configuration, master implementation, or driver-level work
• Production experience with TwinCAT 3, structured text, and the broader IEC 61131-3 language suite
• Experience designing deterministic, hard real-time control loops with sub-millisecond cycle times
• Familiarity with time-series data acquisition and visualization tools such as Grafana or InfluxDB
• Aerospace experience, particularly in spacecraft testing or GSE development
• Environmental test experience including TVAC, thermal cycling, and vibration testing
• Hands-on experience working with high-pressure gas or fluid systems
• Experience developing propulsion test stands or other complex, multi-subsystem test infrastructure
• Familiarity with spacecraft qualification standards and associated documentation requirements
• Experience developing safety-related control systems and evaluating proposed solutions for reducing safety-related risks

Compensation

Salary range: $140,333 to $179,314 per year. Leveling and base salary determined by job-related skills, education level, experience level, and job performance. You will be eligible for incentives in the form of stock options and/or long-term cash awards.

Benefits

Regular full-time position benefits include:

• Flexible PTO policy plus 12 paid holidays
• 100% company-paid medical, dental, and vision insurance for employees and dependents with FSA and employer-matched HSA options
• Voluntary accident, hospital, critical illness, and pet insurance
• $120 per month wellness reimbursement for gym and fitness expenses
• 12 weeks of parental leave with supplemental disability leave for California mothers
• Family building, pregnancy, parenting, and menopause benefits via Maven Clinic
• Sponsored One Medical memberships for employees and dependents
• Substantial incentive equity in a fully funded space start-up
• 401(k) retirement plan with 6% employer match

Location

This role is on-site in El Segundo, California.